OUR COPMANY
Tooling Company Prodrem Ltd is an independent supplier of tooling offering advanced manufacturing and repair.
Tooling Company Prodrem Ltd facilities include large assembly jig construction system that allows for building tooling structures having three dimensional, positional tolerance of +/- 0.05 mm.
New generation NC-machines are used for fabrication of high precision production parts and tooling components. NC equipment includes: lathes, wire spark machines, drilling boring and milling machines, milling machines and grinders. In addition, Tooling Company has a wide range of conventional machine tools and heat treatment machines at our disposal.
Tooling Company Prodrem Ltd focus on process development, quality deployment and personnel development coupled with our wide range of equipment help to insure a continuously improving system that ensures our ability to meet the needs of our customers regardless if the type of work, unique tooling or serial production.
New generation machinery is supported by computer software used for machine control in production, and as an aid in design and planning. Tooling Company Prodrem presently employs various CAD-CAM packages including: ProEngineer, ProJunior, PTModeler Technical data and information can be processed in the following CAD / CAM systems:
- PRO / ENGINEER
- PERSONAL DESIGNER / MACHINIST
- PT MODELER
-AUTOCAD
Technical drawings and mathematical models can be read in the following formats:
- IGES, DXF, dwg/ AUTO / CAD
Professional control procedures and devices enable the company to control produced articles in the accordance with conformability of an execution with a constructional-technological documentation.
The Company holds following quality certificates :
- The Certificate of the conformity to the requirements of ISO 9001 concerning to designing and production of
machine parts, special tools, moulds, stamping dies, blanking dies, control and engineering tooling and process lines.
– The Certificate of the conformity with the requirements of the JAR-21 regulations, subpart G -issued by General
Inspectorate of Civil Aviation in Warsaw for designing of tooling and manufacturing of parts for aviation purposes
– The Certificate issued by BAE SYSTEMS (Operations) Ltd. concerning the conformity to Bae/AG/QC/SC1 Part 1 regulations for designing and manufacturing of tooling for aviation purposes
– The Certificate AQAP-110 of the conformity to the requirements of NATO regarding design quality, development and special projects
The Company is specialized in deliveries of short and medium series concerning manufactured products and services offered to its Customers.
MAXIMUM TECHNICAL CAPABILITIES FOR PARTICULAR TYPES OF
MACHINING:
No. Type of machining Machining variables Limit dimensions (mm)
1. Sawing max. depth g 280
2. Shearing depth x length g x l 6 x 2000
3. Oxygen - cutting max. depth g 250
4. Plasma - cutting max. depth g 100
5. Turning diameter x length Ř x l Ř 1200 x 3000
6. Boring diameter x length Ř x l Ř 600 x 500
7. Milling on conventional machine tools overall dimensions of a part a x b x h 1800 x 4000 x 1300
8. Milling on CNC machine tools overall dimensions of a part a x b x h 1500 x 750 x 1100
9 Milling and drilling with coordinate machine tools overall dimensions of a part a x b x h 200 x 350 x 200
10. Milling specialist
– Toothed straight and helical gears milling
– worm wheel
– spline shafts milling
Diameter x module
diameter x lenght
splines amount
Ř x m
Ř x l
Ř x l
Ř 1000 x 10
Ř 200 x 500
4,6,8,10,16,20
11. Chiselling overall dimensions of a part a x b x h 400 x 500 x 250
12. Toothed wheels chiselling with Fellow's method Diameter x width of rim
module
Ř x w
m
500 x 100
1÷8
13. Long hole drilling diameter x depth Ř x l Ř 60 x 800
14. Hollowing overall dimensions of a part a x b x h 400 x 520 x 300
15. Hollowing with wire spark
machines overall dimensions of a part a x b x h 320 x 450 x 180
Heat treatment
16. Hardening overall dimensions of a part a x b x h 800 x 1500 x 500
17. Carburizing overall dimensions of a part a x b x h Ř 600 x 700
Grinding
18. Shafts diameter x length Ř x l Ř 500 x 2500
19. Holes diameter x depth Ř x l Ř 400 x 250
20. Planes table dimensions a x b x h 500 x 1000 x 3000
21. Threads diameter x length Ř x l Ř 210 x 1000
22. Toothed wheels Length x module L x l 535 x 6
23. Spline shafts Diemeter x length Ř x l Ř 320 x 1400
Surface protection
24. Sand blasting overall dimensions of a part a x b x h 1000 x 2000 x 4000
25. Black oxidizing overall dimensions of a part a x b x h 700 x 800 x 1100
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